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The efficiency of Eliwell controls in the dairy industry

The efficiency of Eliwell controls in the dairy industry

18-Oct-2024 | Sin categorizar

image of a milk tank from Lactomilk company with Eliwell IDnext control on a milk tank image

 

In milk tanks, the temperature must be maintained between 1°C and 4°C.

 

Keeping milk at this temperature is extremely important to preserve its freshness and prevent bacterial growth, thus ensuring the quality and safety of the final product. This temperature range helps to maintain the product in optimal conditions during storage and transportation, complying with dairy industry standards.

 

Optimize the pasteurization process

Pasteurization is essential to eliminate pathogens and ensure product safety. IDNEXT controls ensure that the pasteurization process is performed at precise temperatures, optimizing efficiency and guaranteeing milk quality. By providing accurate data and continuous monitoring, IDNEXT helps maintain compliance with food safety standards and improves operational management.

Here is a summary of the advantages of using Eliwell IDNext controls in milk cooling tanks and dairy plants:

Eliwel electronic control: Advantages for milk cooling tanks

IDNext controls significantly reduce energy consumption thanks to their advanced algorithms. Energy efficiency not only reduces operating costs, but also contributes to environmental sustainability.

In addition, it maintains the temperature with exceptional precision, preventing product losses.

And above all, ease of use: IDNext controls have an intuitive interface, which saves staff time and resources.

And finally, these controls adapt to different systems and applications, and integrate into larger systems as business needs grow.

How Eliwell Controls Optimize Cooling:

In the dairy refrigeration equipment industry, several types of electronic controls are used to ensure optimal operation and safety of the systems. Some of these controls include:

Electronic pressure controllers: These replace traditional mechanical "pressure switches". Electronic controllers offer greater reliability, simplify maintenance and allow precise pressure adjustments. They are also easier to configure than mechanical pressure switches.

Electronic temperature controllers: These regulate the temperature in refrigeration systems. They can adjust the speed of compressors, condensers and fans, as well as control evaporators with electronic expansion valves.

Dairy coolers: These devices make a difference in controlling heat during milk processing and storage. They prevent milk spoilage due to excessive heat or insufficient pasteurization.

We are grateful for the trust and collaboration of Lactomilk, a company with more than 15 years of experience in the production and marketing of dairy machinery for dairies and dairy processing plants. They have provided us with graphic material for the realization of this post.

About IDNEXT: the new generation of refrigeration controls

Here is a summary of the technical points of IDNext:

  • Control from mobile devices
  • Variable speed compressor management
  • Large display with up to 6 keys and 11 icons
  • Intelligent modular defrost
  • Led light management
  • Compatible with new refrigerants

Advanced IDNext features

  • Deep Cooling Cycle; advanced algorithm that allows for rapid temperature reduction
  • Easy Map: allows storing several preloaded machine configurations
  • Compressor Over Heating allows to monitor the compressor flow temperature, notifying possible operating anomalies.
  • Lack of refrigerant alarm

More about the new generation of refrigeration controls:

 

  • IDNext is suitable for use in appliances equipped with flammable refrigerants as it complies with IEC 6035-2-89.
  • IDNext is compatible with most variable speed compressor models available on the market. The auto-tuning function allows for easy configuration of the control.
  • The power supply for ECM fans and LED lights requires high peak current control. Models designed for this are available in the IDNext range.
  • IDNext features a new additional desiccant algorithm that improves defrost performance and allows existing chillers to be upgraded without any hardware changes.
  • IDNext through the BT dongle allows a new and simple interface of the control with your cell phone. The control has to be connected to the Eliwell BTLE accessory.
  • The IDNext user manual is now available online, accessible anytime you need it. Use the MyEliwell app to access the manual directly.
  • Eliwell's AIR application through Eliwell BLTE allows using the cell phone to interact with the control for both monitoring and commissioning.
  • IDNext is Green Premium, Schneider Electric's eco-mark that certifies that the product complies with; RoHS Directive and REACH regulation Product Environment Profile End of Life Instructions (EoLI).
Eliwell Idnext Eliwell controls for Lactomilk company milk tanks

temperature control: key in airport catering

temperature control: key in airport catering

30-Jul-2024 | Sin categorizar

Accuracy in temperature control is critical in aviation catering . Food quality and safety are paramount.
In this context, Coldface Eliwell Coldface Eliwell cold storage boxes maintain the highest standards for the preservation of food and pharmaceutical products.

Eliwell Coldface enclosures ensure total temperature control

Coldface electronic enclosures offer many advantages, the most important of which are listed below:

  • Maintaining the cold chain to prevent contamination: Essential to preserve the integrity of food and medicines.
    It prevents the proliferation of bacteria and guarantees freshness from the kitchen to the final consumer.
  • Regulatory compliance: Rigorous temperature control ensures compliance with international food and pharmaceutical safety regulations.
  • Resource optimization: Eliwell's advanced technology enables efficient energy management, reducing environmental impact and operating costs.

The integration of telemanagement systems with Televis and Compact Touch provides constant monitoring and real-time adjustments.
This makes it possible to monitor and adjust cold room conditions in real time.
And thanks to this system, the response to any variation that could compromise the quality of the aeronautical catering service is improved.

This level of control and efficiency is what makes our facility a benchmark for innovation and sustainability in the industry.

Catering, part of the flight experience

Aviation catering is an essential component of the flight experience.
Good service contributes significantly to passenger satisfaction and airline image.
Quality food can be a point of differentiation for airlines, especially on long-haul flights.
Catering is also an opportunity for airlines to reinforce their brand and build customer loyalty.

In addition, the preparation and delivery of meals requires complex and well-coordinated logistics.

The installation of Coldface Eliwell enclosures in aviation catering companies ensures precise temperature control.
And again, it is essential to maintain the quality and safety of food and other products served on board.

For any questions please contact: comercial@eliwel.es sat@eliwell.es 96 313 42 04

photo collage of a commissioning of Eliwell Coldface boxes for 5 cold rooms for an aeronautical catering company in Madrid.

Real case with Isothermia

We share the latest start-up of a key project for a catering company at a national airport.

A large installation consisting of a temperature control system for 5 cold rooms with Coldface Eliwell boxes.
These are intended to optimize the preservation of food, beverages and pharmaceutical products.

The project consists of:

- 3 chambers dedicated to food and beverage.
- 2 specialized chambers for pharmaceutical products.
- Incorporate man-locked and leak detection systems (Eliwell LKD).
Equipment that guarantees maximum safety and regulatory compliance.

The project has been executed by Isotermia in close collaboration with Instalaciones Alvarez.
Eliwell Ibérica provided direct support, ensuring a smooth and efficient start-up.
The second phase, under study, plans to integrate the system with advanced remote management for control and monitoring that will make this large installation a success story in the implementation of state-of-the-art cooling solutions.

the advantages of using Eliwell IDNext controls in the summertime

the advantages of using Eliwell IDNext controls in the summertime

23-Jul-2024 | Sin categorizar

image of the Eliwell IDNext control with the drawing of a cell phone next to it which is a free downloadable APP.<br /> Eliwell IDNext is the new generation of refrigeration controls.

Optimize your cooling systems this summer with the advanced technology of IDNext controls.

Enjoy greater energy efficiency, accuracy and reliability in maintaining the ideal temperature, remote monitoring and an intuitive interface that makes it easy to use.

Save on operating costs and guarantee the quality of your products even on the hottest days.

With the arrival of summer, cooling systems face additional challenges due to rising temperatures.
To ensure that these systems operate efficiently and reliably, advanced technologies such as Eliwell's IDNext controls are essential.

Below, we explore the advantages of using these controls during the summer season.

Benefits of IDNext controls

 

1. Energy Efficiency
One of the greatest benefits of Eliwell's IDNext controls is their ability to improve energy efficiency.
Thanks to their advanced algorithms, these controls can significantly reduce energy consumption.
This is especially important in summer, when cooling systems work harder to maintain desired temperatures.
Energy efficiency not only helps reduce operating costs, but also contributes to environmental sustainability.
2. Accuracy and Reliability
IDNext controls are designed to provide exceptional accuracy in temperature maintenance.
This is crucial to prevent product losses and ensure product quality, especially in sectors such as food and pharmaceutical.
The reliability of these controls ensures that refrigeration systems operate optimally, even in the most demanding summer conditions.
Remote Monitoring
IDNext controls allow remote monitoring and control of cooling systems.
This feature is especially useful during the summer, when it is critical to be able to monitor and adjust systems in real time, regardless of location.
Remote monitoring facilitates proactive management and quick response to any potential problems, ensuring continuous and efficient operation.
4. Ease of Use
Eliwell's IDNext controls are designed with an intuitive interface for easy setup and monitoring.
This ease of use translates into time and resource savings, allowing staff to focus on other critical tasks.
During the summer, when cooling systems are under the most pressure, the simplicity and efficiency of these controls are of great value.
5. Adaptability and Scalability: IDNext is highly adaptable to different types of systems and applications.
In addition, its scalability allows it to be integrated into larger and more complex systems as business needs grow.

Eliwell's IDNext, a new generation of electronic controls designed to take refrigeration applications to the next level.
We now explore the technical applications and benefits that make IDNext a revolutionary option for the industry.

IDNext Technical Applications

 

Commercial Refrigeration Systems: IDNext is designed to optimize the performance of refrigeration systems in supermarkets, convenience stores and food and beverage establishments. Its ability to manage multiple parameters ensures that products are kept fresh and safe.

2. Industrial Refrigeration Equipment: In industrial applications, where precision and reliability are essential, IDNext offers advanced control and real-time monitoring. This is very important for facilities such as cold storage and food processing plants.

3. HVAC and Precision Cooling: IDNext is also applied in HVAC (heating, ventilation and air conditioning) systems and precision cooling, such as that used in laboratories and data centers. IDNext's ability to maintain consistent and accurate temperatures is vital in these environments.

Eliwell's IDNext represents a significant advance in the field of electronic refrigeration controls. Its technical applications range from commercial to industrial and precision systems, offering a range of benefits including energy efficiency, ease of use, advanced connectivity, and exceptional reliability.
For those looking to improve the performance and efficiency of their cooling systems, IDNext is the ideal solution. It not only optimizes current operations, but also prepares companies for future challenges in refrigeration management.

Click on this link to find out how to unlock an IDNext

Click on this link to see a video about the evolution of Eliwell electronic controls.

state-of-the-art image of an Eliwell IDNext display with blue LED signs and icons

 

 

Always with the personalized technical attention that defines us as a company:

sat@eliwell.es

comercial@eliwell.es

96 313 42 04

Coldface: the HORECA sector’s best ally for camera control

Coldface: the HORECA sector’s best ally for camera control

11-Jul-2024 | Sin categorizar

image of a cold room with Eliwell Coldface controls

Eliwell Coldfaces: innovation and efficiency in cold room control and refrigeration

With the arrival of summer and the increase of tourism in Spain, the HORECA sector (Hotels, Restaurants and Cafeterias) faces the great challenge of maintaining food quality and freshness. Failure in cold storage can have serious consequences for the business

Eliwell's Coldface series, models 300NT, 500NT and 5000NT, offers advanced solutions for cold room control, ensuring optimum performance in any situation under the most demanding conditions.

Eliwell Ibérica's Coldface series is the ultimate solution for cold room control in the HORECA sector.

 

Coldface 300NT, 500NT and 5000NT Highlights

 

  1. Integral Management of the Refrigeration Chamber
  • A single device is sufficient to manage all the functions of a refrigeration chamber, whether static or ventilated, facilitating operation and maintenance.
  1. Installation Versatility
  • These devices allow the installation of a power contactor or a circuit breaker inside, offering flexibility and adaptability to different needs.
  1. Space for Electrical Apparatus
  • Coldface models have additional space to accommodate other appliances or electrical equipment, optimizing the use of space and simplifying component management.
  1. Double Display with Luminous Icons
  • The dual display with illuminated icons provides a clear and easy-to-interpret visualization, enhancing interaction and control of the system.
  1. Direct Access Keys
  • Four large keys allow direct and quick access to the most frequently used functions, improving operational efficiency.
  1. Specialized Models
  • The 4D model is ready to install circuit breaker protection, while the W/B model already includes 16A circuit breaker protection, offering specific solutions according to the user's needs.
  1. Strength and Functionality
  • Water resistant, ensuring durability and optimal performance in demanding environments.
  • HACCP function for food safety control, ensuring compliance with sanitary standards.
  • Day/night function and Pump Down function for efficient energy management and maintenance of ideal cooling conditions.
  1. Ample Space for Power Elements
  • The EWRC 5000NT offers ample interior space for three-phase switchgear, facilitating the installation and maintenance of more complex systems.

Configuration and temperature recording from the bluetooth dongle or remote management system such as compact touch or box remote management system such as compact touch or box

Helps to comply with regulations with accessories

Benefits for the HORECA Sector

Eliwell Coldfaces ensure that your products are kept at the right temperature, avoiding economic losses and protecting the reputation of your establishment.

For more information about the Coldface 300NT, 500NT and 5000NT models, and how they can help your business, contact us today at comercial@eliwell.es or sat@eliwell.es or 96 313 42 04.

Eliwell Coldface controls for cold rooms. Three models 5000NT, 500NT, 300NT

see product data sheet and manual here

Clics
What does Energy Flex offer an HVAC installer?

What does Energy Flex offer an HVAC installer?

27-Jun-2024 | Sin categorizar

Eliwell's Energy Flex universal controls for air conditioning machines up to two circuits are very useful for installers of air conditioning machines. Easy to install, maintain, operate and good value for money.

Ease of installation, compatibility with various HVAC equipment and support for communication protocols, intuitive user interface, energy efficiency, security, availability...

Eliwell Ibérica offers configuration support and parameterization service before shipping the control.

Energy Flex are universal controllers for air conditioning machines up to two circuits.

Technical characteristics of the Energy Flex universal control

 

Before discussing the applications and services of this equipment, let's take a closer look at the technical characteristics of the Energy Flex, depending on the model:
SB - SD - SC
- For air conditioning up to 2 circuits.
- Management of scroll, semi-hermetic, screw compressors up to 4 power steps with balancing of operating hours including compressors of different power.
- Automatic changeover summer winter.
- Compatible with Modbus and Televis.
- Adaptive function for chiller without storage tank.
- Intelligent management of compressors of different power to adapt to the demand according to CTE.
- Compressor control with frequency inverter and primary water pump with frequency inverter.
- Free Cooling - Free Heating.
- Power limitation.
- Alarm history.
SDW - SKW
- For air conditioning with DHW management.
- ACS with self-adaptive intervention point.
- Anti-legionella function in selected time slots.
- Daily and weekly management.
- Inverter compressor management.
- Possibility of managing an auxiliary boiler.

SDH
- For underfloor heating/cooling.
- Thermoregulation on ambient or external probe according to configuration.
- Dynamic intervention point.
- Management by time slots.
- Controls up to 2 zones.
- Control of 1 modulating or 3-point mixing valve.
- Memorization of the alarm history.

Applications of the Energy Flex, universal air conditioning controller for an Air-to-Air/Water-to-Air/geothermal probe circuit
Applications of the Energy Flex, universal controller for air conditioning. a Water-Water/Water-Air/Water-Air circuit/ Chiller/Geothermal probe
Applications of the Energy Flex, universal controller for air conditioning machines for two circuits:<br /> air-to-air<br /> water-air<br /> geothermal probe<br /> water-water<br /> water-air<br /> chiller<br /> geothermal probe

What does a climate installer look for in a universal controller like the Energy Flex?

An installer looking to use a universal HVAC controller with up to two circuits considers several key issues:

Ease of Installation: Modular design, simplified connectivity and complete documentation.
2. Compatibility: Ability to work with various HVAC equipment and support for standard communication protocols such as Modbus.
3. Intuitive User Interface: Graphical display, navigation keys and software tools for configuration and adjustment.
4. Advanced Control Functions: Precise control algorithms (such as PID) and flexible programming.
5. Energy Efficiency: Energy saving functions and monitoring and reporting capabilities.
6. Reliability and Safety: Diagnostics and alarms, as well as integrated protections against adverse conditions.
7. Technical Support and Upgrades: Technical assistance available and firmware upgrade capability.
8. Cost and Availability: Good value for money and ease of acquisition.
9. Flexibility and Scalability: Adaptability to different projects and expansion options.
10. Regulatory and Standards Compatibility: Compliance with regulations and presence of relevant certifications.

These aspects ensure that the controller is effective, easy to install, maintain and operate, which is crucial for professional installers.

Energy Flex universal control applications

Main applications of the universal climate control, Energy Flex
Universal air conditioning controllers for up to 2 circuits are designed to manage and optimize air conditioning systems in both residential and commercial applications. These are some of its main applications:
Air Conditioning Systems: They can control air conditioning units with up to two cooling circuits, regulating the temperature and humidity of the environment to maintain comfortable conditions.
Heat Pump: Manage heat pumps that provide both heating and cooling, adjusting the parameters to maximize energy efficiency and user comfort.
3. Central Air Handling Units (ATU): Control air handling units that regulate the climate in large buildings, adjusting parameters such as temperature, humidity and air quality.
4. Chillers: Monitor and control chillers that cool water or a refrigerant liquid for air conditioning systems and industrial processes, ensuring optimum performance and energy efficiency.
5. Multizone Climate Control Systems: These systems allow the management of climate control systems in buildings with multiple zones, each with its own temperature and humidity requirements, providing precise and centralized control.
6. Integration with Energy Management Systems: Integrate with energy management systems to optimize energy consumption, reducing operating costs and improving environmental sustainability.

Please contact us for any commercial or technical questions at: comercial@eliwell.es or sat@eliwell.es

96 313 42 04

 

OPTIMIZE, SAVE AND SPEED UP WITH THE POWERFUL PLC FREE OPTIMA

OPTIMIZE, SAVE AND SPEED UP WITH THE POWERFUL PLC FREE OPTIMA

14-Jun-2024 | Sin categorizar

Composition of images and phrases from the Eliwell PLC Free Optima. Ideal for compact machines

Maximum efficiency and precision of your compact machines with our PLC: fast, reliable and easy to integrate.

Eliwell's Free Optima is an ideal solution for the control of compact machines in the industrial sector. Its compact design, high reliability, flexibility, and energy efficiency make it a perfect tool for optimizing industrial processes.
Easy integration and maintenance capabilities, along with Eliwell's ongoing technical support and business advice, ensure that this PLC not only meets today's industry requirements, but is also prepared to meet your company's future challenges.

Advantages of Eliwell's Free Optima for specific applications: heat pumps, UTAS, chillers...

Eliwell's Free Optima is a programmable logic controller (PLC) that excels in versatility and efficiency in a variety of industrial applications.

We detail the specific advantages offered for: heat pumps, heat recovery units, industrial and process chillers, air handling units and pumping systems:

1. Heat Pumps

Heat pumps require precise control to optimize their performance and energy efficiency. The Free Optima provides:

- Precise temperature and flow control: Ensures that heat pumps operate at their optimum conditions, improving energy efficiency and reducing operating costs.
- Optimization of the work cycle: Reduces component wear and prolongs equipment life.
- Remote monitoring capability: Allows real-time supervision and parameter adjustment from remote locations, improving management and maintenance.

advantages of Free Optima in heat pumps

Heat Recovery Units

In heat recovery systems, efficiency and coordination between different components are essential. The Free Optima offers:

- Efficient heat exchange management: Maximizes energy recovery, reducing overall energy consumption.
- Integration with HVAC systems: Facilitates coordination with air handling units and other HVAC components, improving the performance of the entire system.
- Advanced monitoring and control: Automatically detects and adjusts for variations in heat demand, optimizing the use of resources.

Heat Recovery Units

In heat recovery systems, efficiency and coordination between different components are essential. The Free Optima offers:

- Efficient heat exchange management: Maximizes energy recovery, reducing overall energy consumption.
- Integration with HVAC systems: Facilitates coordination with air handling units and other HVAC components, improving the performance of the entire system.
- Advanced monitoring and control: Automatically detects and adjusts for variations in heat demand, optimizing the use of resources.

Heat Recovery Units

In heat recovery systems, efficiency and coordination between different components are essential. The Free Optima offers:

- Efficient heat exchange management: Maximizes energy recovery, reducing overall energy consumption.
- Integration with HVAC systems: Facilitates coordination with air handling units and other HVAC components, improving the performance of the entire system.
- Advanced monitoring and control: Automatically detects and adjusts for variations in heat demand, optimizing the use of resources.

advantages of Free Optima Eliwell PLC in Heat Recovery Units

Industrial and Process Chillers

Industrial chillers require precise control to maintain proper process temperatures. The Free Optima provides:

- Precise water temperature control: Ensures thermal stability in industrial processes, improving product quality and process efficiency.
- Power consumption optimization: Automatically adjusts operating parameters to minimize power consumption without compromising performance.
- Advanced diagnostics and alarms: Facilitates early detection of faults and reduces downtime through accurate alerts and diagnostics.

advantages of the Eliwell PLC in Industrial and Process Coolers

Air Handling Units (AHU)

AHUs are essential for maintaining a controlled environment in buildings and industrial facilities. The Free Optima offers:
- Integrated control of temperature, humidity and air flow: Improves comfort and indoor air quality, complying with regulations and health standards.
- Energy efficiency: Optimizes energy use in ventilation and air conditioning systems, reducing operating costs.
- Flexibility in programming: Allows operations to be customized according to the specific needs of the building or industrial process.

benefits of using the Free Optima PLC in air handling units (AHUs)

Pumping Systems

Pumping systems are crucial in many industrial applications to move liquids and gases. The Free Optima provides:

- Precise flow and pressure control: Ensures efficient operation of the pumping system, reducing energy consumption and extending equipment life.
- Multi-pump management: Coordinates the operation of several pumps, optimizing operation and minimizing wear and tear.
- Real-time monitoring: Allows constant monitoring of system performance and detection of anomalies, improving system reliability.

pumping systems and Eliwell&apos;s Free Optima PLC. Multiple advantages

Eliwell Free Optima Advantages Over Competitors

Eliwell's Free Optima stands out in the programmable logic controller (PLC) market for a number of competitive advantages that make it a preferred choice in a variety of industrial applications.
We detail below the main advantages in a very graphic way:

Compact and Versatile Design

- Space Optimization: Unlike many PLCs that can be bulky and difficult to integrate in tight spaces, the Free Optima is designed to be compact, making it easy to install in space-constrained machines and systems.
- Applicability in Multiple Sectors: Its versatile design allows its use in a wide range of applications, from heat pumps and heat recovery units to industrial chillers and air handling systems.
Free Optima PLC image

Ease of Integration

- Compatibility with Multiple Protocols: The Free Optima is compatible with several industrial communication protocols, such as Modbus, BACnet and others, which facilitates its integration with existing systems and reduces implementation costs and time.
- Interoperability: Its ability to communicate efficiently with other devices and systems gives it an advantage over competitors that may have compatibility limitations.
3. Performance and Reliability
- Operation in Extreme Conditions: The Free Optima is designed to operate efficiently in demanding industrial environments, withstanding extreme temperature and humidity conditions better than many of its competitors.
- High Accuracy and Stability: Offers precise and stable control, crucial for applications where consistency and accuracy are essential, outperforming PLCs that may exhibit variations or instabilities.
4. Energy Efficiency
- Operating Cost Reduction: The Free Optima is designed to optimize energy usage, significantly reducing operating costs compared to PLCs without advanced energy management capabilities.
- Sustainability: Its focus on energy efficiency makes it a more sustainable option, meeting the growing demands for carbon footprint reduction in the industry.
5. Flexibility and Customization
- Adaptive Programming: Allows extensive customization, adapting to specific user needs without requiring costly or complex modifications, which is a significant advantage over PLCs with limited customization options.
- Updates and Upgrades: Eliwell offers regular software updates, ensuring that users always have access to the latest enhancements and functionalities, keeping Free Optima at the forefront of technology.
6. Ease of Maintenance and Diagnostics
- Advanced Diagnostics: Incorporates advanced diagnostic functions that enable rapid identification of problems, reducing downtime and maintenance costs compared to systems without robust diagnostic capabilities.
- Easy Maintenance: Its design allows easy access to internal components, facilitating maintenance and repair tasks.
7. Technical Support and Assistance
High Quality Support: Eliwell provides high quality technical support, including assistance with installation, programming and maintenance of the Free Optima.
- Documentation and Resources: Offers a wide range of resources and documentation, facilitating learning and implementation by users.
Eliwell's Free Optima stands out in the PLC market for its compact and versatile design, ease of integration, high performance and reliability, energy efficiency, flexibility, ease of maintenance and excellent technical support. These advantages position it as a superior option over many of its competitors, making it a preferred choice for a wide range of industrial applications. With Free Optima, companies can improve operational efficiency, reduce costs and ensure reliable and sustainable operation of their systems.
You need all the technical data of the FREE OPTIMA. ask for them: comercial@eliwell.es